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Home/Products & solutions/Overhead conveyors/Manual overhead transport
Overhead conveyors

Manual overhead transport

NIKO manual overhead tracks are modular running-track systems for moving loads weighing up to 2000 kg. They provide reliable and flexible overhead transport in paint lines, powder coating and technological transport.

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Manual overhead transport
up to 2000 kg
transport load
Overview

Key features:

The NIKO manual running track is an overhead transport system based on closed rail profiles and maintenance-free running trolleys. The robust construction of the components and high production standards ensure many years of durability and minimal maintenance requirements.

01

5 rail profiles and over 1000 components allow the system to be precisely matched to the application requirements — without oversizing and without compromising reliability.

02

The modular design enables quick installation as well as subsequent extension and relocation of the installation.

03

Existing manual overhead tracks can be upgraded to a powered version with minimal effort.

04

Components available in blue or yellow (passivated), and selected elements also in stainless steel.

05

Motor-driven lowering stations reduce the risk of product damage and operator injury.

06

Closed, self-cleaning rail profiles and maintenance-free ball bearings ensure a long service life and minimal maintenance.

07

NIKO technical advice and support in component selection guarantee the optimum solution for every application.

Variants

Types & variants

NIKO S235JR running track for manual overhead track, closed profile
Steel grade S235JR in accordance with EN10025-2:2005-04

Running tracks for overhead tracks

NIKO running tracks form the load-bearing profile of manual overhead tracks and carry the load of the transported trolleys. The profiles are manufactured from S235JR steel from hot-rolled strip in accordance with WZ EN 10204-2.2, with a raw or electro-galvanised steel surface.

The transport weights stated may vary depending on the installation configuration.

Dimensions(h./w./thick.) 35 x 40 x 2,75mm Type 23.000 maximum transport weight 80kg
Dimensions(h./w./thick.) 43,50 x 48,50 x 3,20mm Type 24.000 maximum transport weight 160kg
Dimensions(h./w./thick.) 60 x 65 x 3,60mm Type 25.000 maximum transport weight 400kg
Dimensions(h./w./thick.) 75 x 80 x 4,50 mm Type 26.000 maximum transport weight 1000kg
Dimensions(h./w./thick.) 110 x 90 x 6,50mm Type 27.000 maximum transport weight 2000kg
SurfacesRaw steel, Top Clean electro-galvanised, stainless steel (304/A2 or 316/A4)
ApplicationManual overhead tracks for paint shops, powder coating and material transport
Stock length6000 mm
AccessoriesTransport trolleys, couplers, cross members, etc.
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NIKO .B55 rail suspension - clamp fixing the overhead track to an I-beam
NIKO .B55 rail suspension mounted on the supporting structure - detail view
NIKO

Running track suspension | .B55

The NIKO .B55 rail suspension is a clamp that fixes the manual overhead track directly to the supporting structure. It enables quick installation of the rail on an I-beam without drilling or welding.

DimensionsH./max. 500 mm I-beam 140 mm Type 23.000
DimensionsH./max. 500 mm I-beam 200 mm Type 24.000
DimensionsH./max. 500 mm I-beam 260 mm Type 25.000
DimensionsH./max. 500 mm I-beam 260 mm Type 26.000
DimensionsH./max. 500 mm I-beam 260 mm Type 27.000
ApplicationMounting of overhead tracks and mobile stages
AccessoriesRails, couplers, stoppers, hooks
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NIKO .A45/.A46 left/right tongue switch for overhead track
NIKO left/right tongue switch - running track separating mechanism
NIKO

Tongue switch left/right | .A45/.A46

The NIKO .A45/.A46 tongue switch separates transported loads onto different running tracks in a manual overhead system. It can be operated manually, by means of a hand lever, a chain hoist, or automated with a pneumatic drive or an electric cylinder. Available in a left (.A45) and right (.A46) version depending on the branching direction.

Dimensionsw./L1/R 700×800/700×690/400 mm Type 23.000
Dimensionsw./L1/R 700×800/700×580/440 mm Type 24.000
Dimensionsw./L1/R 800x800x580 mm Type 25.000
Dimensionsw./L1/R 1100x1000x770 mm Type 26.000
Dimensionsw./L1/R 1300x1350x1035 mm Type 27.000
ApplicationFor overhead tracks, manual or automatic operation
AccessoriesConnecting couplers, switch operation
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NIKO .A43 rotary switch for separating the overhead track into 4 directions
NIKO .A43 rotary switch - running track rotary node, top view
NIKO

Rotary switch | .A43

The NIKO .A43 rotary switch separates transported loads into 4 travel directions by means of a single rotary node. Operated manually or automatically, it replaces several individual switches in a manual overhead track.

Dimensionsa/b 900x1300mm Type 23.000
Dimensionsa/b 900x1300mm Type 24.000
Dimensionsa/b 1300x1800mm Type 25.000
Dimensionsa/b 1600x2200mm Type 26.000
Dimensionsa/b 2000x2800mm Type 27.000
ApplicationFor manual overhead tracks, manual or semi-automatic operation
AccessoriesConnecting coupler, suspension clamp, operation by means of a pneumatic cylinder
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Need help specifying a solution for your project?

Our engineers will help you select the right system for your installation.

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NIKO

Design, manufacture and sale of high-quality hardware since 1972.

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Polska
+48 504 003 556
info.pl@niko.eu.com

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2560 Berndorf
Austria
+43 (2672) 21201
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NIKO Technik GmbH

Robert-Bosch-Straße 14
42489 Wülfrath
Germany
+49 (2058) 909 3603
office.de@niko.eu.com
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